OEM is an acronym for original equipment manufacturer, which means that the 1972 Honda XL250 MANUALS OEM parts offered at BikeBandit.com are genuine Honda parts. Genuine parts give 1972 Honda XL250 MANUALS owners the ability to repair or restore a broken down or damaged machine back to the condition it first appeared in on the showroom floor.
Complete coverage for your vehicle
- Yamaha DS7 1972 RD 250 1973 R5C 1972 RD 350 1973 Service manual 53MB Yamaha DT 250 E - 400 E - Air Cooled - Parts List 0.71B Yamaha RD 250cc & 400cc - 1976 Service Manual 32.5MB.
- Shop Manual for the 1961-1967 250 & 305cc twins. Owners Manual for the 305 Dream Twin. Service Manual CB350F. Parts Book for the 1972 Honda 350cc Four. Shop Manuals for older 350-750 fours. Owners Manuals in Italian. Parts Manuals in English and Spanish. Service Manuals in English.
- HONDA Parts Manual XL250 1972 & 1973 Replacement Spares Catalog List. 1979 Honda XL250S Owners Manual XL 250 S. Top Rated Seller.
- First used by Honda in 1972 to power a 250cc dual sport machine, the XL engine has appeared in a variety of models. With eleven displacement categories ranging from the miniscule 70 to the mighty 600, the XL models spanned an 18 year period, ending with the Transalp XL600V last produced in 1990.
Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle XL250, Clymer can help you understand, care for and repair your Honda Motorcycle XL250. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle XL250 can help maintain its resale value, save you money, and make it safer to ride.
Printed manual
Online manual
The Online Manual is not a printed product, not a PDF and not a download.
Access this manual immediately on your internet browser on your mobile, desktop or tablet.
| Choose the Clymer manual that is right for you with our complete comparison guide | Printed manualThe original and best, delivered to your door | Online manualA feature-loaded digital edition of the original manual |
| Maintenance schedule Simple weekly checks and servicing guides to keep you on the road | Printed manual | Digital manual |
| Comprehensive procedures Guide you through every step from minor adjustments to major overhaul | Printed manual | Digital manual |
| Fully illustrated With hundreds of photos | Printed manual | Digital manual |
| Hints and practical advice From the DIY experts provide inside information | Printed manual | Digital manual |
| Specifications and data Enable testing and measuring for wear | Printed manual | Digital manual |
| Wiring diagrams Enable tracing of electrical faults | Printed manual | Digital manual |
| All colour Photos and wiring diagrams which can be enlarged | Printed manual | Digital manual |
| Easy search Find the task you are looking for quickly | Printed manual | Digital manual |
| Print-at-home Take the sections you need to the workshop | Printed manual | Digital manual |
Printed manualThe original and the best, delivered to your door | Online manualAll the content of a printed manual, plus much more£17.99 |
What's covered
Honda CB100 (1970-1972)
Honda CB125S (1973-1982)
Honda CL100 (1970-1972)
Honda CL100S (1971-1973)
Honda CT125 (1977)
Honda SL100 (1969-1973)
Honda SL125 (1971-1973)
Honda TL125 (1973-1975)
Honda TL125S (1976)
Honda TL250 (1975-1976)
Honda XL100 (1974-1978)
Honda XL125 (1974-1978)
Honda XL175 (1973-1978)
Honda XL250 (1972-1976)
Honda XL350 (1974-1978)
Table of contents
This Honda Vintage Motorcycle Manual is 368 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Torque specifications / Safety first / Special tips / Parts replacement / Expendable supplies / Serial numbers / Tune-up and troubleshooting tools
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Engine starting / Engine performance / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Service intervals / Tires and wheels / Crankcase breather hose / Battery / Periodic lubrication / Engine oil change / Oil filter screen cleaning / Front fork oil change / Periodic maintenance / Drive chain adjustment/ Front brake lever adjustment / Rear brake pedal adjustment / Clutch adjustment / Air filter service / Fuel shutoff valve and filter service / Engine tune-up / Camshaft chain tensioner adjustment / Valve clearance adjustment / Spark plugs / Contact breaker point adjustment / Static ignition timing adjustment / Dynamic ignition timing adjustment / Idle speed adjustment / Specifications
CHAPTER FOUR / 100 AND 125 CC ENGINES
Engine principles / Engine cooling / Servicing engine in frame / Engine removal/installation / Camshaft / Cylinder head / Cylinder head cover and camshaft / Camshaft chain / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure / Specifications
CHAPTER FIVE / 175, 250 AND 350 CC ENGINES
Engine principles / Engine cooling / Servicing in frame / Engine removal/installation / Cylinder head cover and camshaft / Camshaft chain / Cylinder head / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Oil pump / Crankcase and crankshaft / Camshaft chain and tensioner / Kickstarter / Break-in procedure / Specifications
CHAPTER SIX / CLUTCH AND TRANSMISSION
Clutch operation / Clutch / Clutch inspection / Clutch cable / External shift mechanism / Drive sprocket / Transmission and internal shift mechanism / 5-speed transmission and internal shift mechanism / Specifications
CHAPTER SEVEN / FUEL AND EXHAUST SYSTEMS
Air cleaner / Carburetor operation / Carburetor service / Carburetor adjustments / Throttle cable / Fuel tank / Fuel filter / Crankcase breather system / Exhaust system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Rectifier / Voltage regulator/rectifier / Alternator / Breaker point ignition / Capacitor discharge ignition / Ignition coil / Ignition pulse generator / Ignition advance mechanism / Lighting system / Switches / Specifications
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheels / Tire changing / Tire repairs / Handlebar / Steering head / Front fork / Specifications
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Rear hub and driven sprocket / Drive chain / Drive chain case / Swing arm / Specifications
CHAPTER ELEVEN / BRAKES
Drum brakes / Front brake cable / Front disc brake / Brake pad replacement / Brake caliper body / Specifications
INDEX
COLOR WIRING DIAGRAMS
Models covered:
1970 1971 1972 HONDA CB100
1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 HONDA CB125S
1970 1971 1972 HONDA CL100
1971 1972 1973 CL100S
1977 HONDA CT125
1969 1970 1971 1972 1973 HONDA SL100
1971 1972 1973 HONDA SL125
1973 1974 1975 HONDA TL125
1976 TL125S
1975 1976 HONDA TL250
1974 1975 1976 1977 1978 HONDA XL100
1974 1975 1976 1977 1978 HONDA XL125 1973 1947 1975 1976 1977 1978 HONDA XL175
1972 1973 1974 1975 1976 HONDA XL250
1974 1975 1976 1977 1978 HONDA XL350
Clymer Manuals Honda CB100 Manual
Clymer Manuals Honda CB125S Manual
Clymer Manuals Honda CL100 Manual
Clymer Manuals Honda CL100S Manual
Clymer Manuals Honda CT125 Manual
Clymer Manuals Honda SL100 Manual
Clymer Manuals Honda SL125 Manual
Clymer Manuals Honda TL125 Manual
Clymer Manuals Honda TL125S Manual
Clymer Manuals Honda TL250 Manual
Clymer Manuals Honda XL100 Manual
Clymer Manuals Honda XL125 Manual
Clymer Manuals Honda XL175 Manual
Clymer Manuals Honda XL250 Manual
Clymer Manuals Honda XL350 Manual
Clymer Manuals Honda Motorcycle Manual
Clymer Manuals Honda Manual
Honda Motorcycle Manual
Honda Manual
Motorcycle Manual
Clymer Motorcycle Manual
CB100 (1970-1972)
CB125S (1973-1982)
CL100 (1970-1972)
CL100S (1971-1973)
CT125 (1977)
SL100 (1969-1973)
SL125 (1971-1973)
TL125 (1973-1975)
TL125S (1976)
TL250 (1975-1976)
XL100 (1974-1978)
XL125 (1974-1978)
XL175 (1973-1978)
XL250 (1972-1976)
XL350 (1974-1978)
Print manual
Online manual
With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey. Just cause 2 setup exe.
Key features:
- All colour step-by-step guides for over 200 jobs with 700+ photos
- Image zoom feature for close-up view of jobs
- Brand-new “how to” video tutorials covering key repair tasks
- Print complete sections to take with you into the workshop
- Troubleshooting section – quickly find the cause of a problem
- Colour wiring diagrams help track problems quickly and easily
- Easy search feature – find your job fast
- Dictionary of automotive terms
- Quick links to popular DIY tasks and other jobs linked to your task
- Conversion calculator – imperial and metric units
Description
This 101 page, Honda XL250 XL350 Motorcycle Service Manual is a reproduction (by Honda) of the original, out of print manual. This book provides detailed service information, step-by-step repair instruction and maintenance specifications for 1972 – 1978 HondaXL250 XL350 motorcycles.
The cover shown may differ from the cover that you receive. Some covers say “1973-78” but we’ve confirmed that the manual covers 1972-1978.
Honda XL250 XL350 Service Manual Vehicles Covered
1972 Honda XL250
1973 Honda XL250
1974 Honda XL350(K0)
1974 Honda XL250K1
1975 Honda XL350K1
1975 Honda XL250K2
1976 Honda XL350
1976 Honda XL250
1977 Honda XL350
1977 Honda XL250
1978 Honda XL350
Did you know that your Honda XL350 engine oil should be changed every 3000 miles? This manual will tell you everything you need to know in order to care for your motorcycle.
Table of Contents
ENGINE
DISASSEMBLY WORK
REMOVAL OF ENGINE
CYLINDER HEAD COVER AND ROCKER ARM SHAFTS
CAMSHAFT AND CYLINDER HEAD
CAM CHAIN AND CAM CHAIN TENSIONER
CYLINDER AND PISTON
LUBRICATING OIL CIRCUIT
OIL FILTER SCREEN
CENTRIFUGAL OIL FILTER
OIL PUMP
CLUTCH
KICK STARTER
CRANKSHAFT AND CONNECTING ROD
TRANSMISSION
GEAR SHIFT MECHANISM
BREATHER
CARBURETOR
THROTTLE VALVE AND JET NEEDLE
FLOAT, MAIN J AT AND SLOW JET
CHASSIS
FRONT BRAKE AND FRONT WHEEL
FRONT WHEEL
ADJUST FRONT BRAKE
FRONT BRAKE
REAR BRAKE AND REAR WHEEL
REAR WHEEL
ADJUST BRAKE PEDAL
ADJUST DRIVE CHAIN
STEERING SYSTEM
STEERING HANDLE
STEERING STEM
ADJUST CLUTCH LEVER
ADJUST THROTTLE GRIP
PASSAGES OF THROTTLE, CHOKE AND CLUTCH CABLES
FRONT SUSPENSION
CONTENTS
REAR CUSHION
REAR CUSHION
REAR FORK
FRAME
AIR CLEANER ELEMENT
ELECTRICAL SYSTEM
PRECAUTIONS FOR SERVICE WORK
GENERAL DESCRIPTION
IGNITION SYSTEM
CHARGING SYSTEM
BRAKE LINING INDICATOR
MAJOR MODIFIED POINTS OF XL 350
AIR-CUT VALVE
COMPARATIVE SPECIFICATIONS BETWEEN XL250, XL250K1 and XL350
DRIVE CHAIN CONNECTOR AND DISCONNECTOR OPERATION
TROUBLE SHOOTING
MOTOCROSS RIDING
SPECIAL TOOLS
MAINTENANCE SCHEDULE
1975 Honda Xl 250 Parts
SPECIFICATIONS
TORQUE SPECIFICATIONS
SERVICE DATA
1972 Honda Xl250 Service Manual
Honda XL250 WIRING DIAGRAMS
SUPPLEMENT TO Honda XL250K2, XL350K1
1972 Xl 250 Manual Yamaha
SUPPLEMENT TO Honda XL250 K3, XL350 K2 1976
1974 Honda Xl 250 For Sale
SUPPLEMENT TO Honda XL 350 1977